Teknisolar offers unique equipment for the construction of semi and fully automated lines using SCARA robots and the latest membrane-less lamination technology. The features and benefits of our PV manufacturing lines are:

Teknisolar production lines:

Fully-automated option
  • Max high performance of up to 60 P.V. crystalline panels/hour with just one laminator
  • Capacity range from 10 to 160 MW/year depending on number of shifts and sizing of laminator and stringer
  • Only 5 people/shift on a fully automatic 160 MW line
  • SCARA robots with low energy consumption and high precision to carry out panel preparation operations before lamination
  • Fully-automatic glass loading and cleaning
  • In line cells sun simulator & sorter
  • Multi-stringer up to 4500 cells/hour
  • High speed automatic buss-bar soldering
  • Fully automatic encapsulant and backsheet cutting and placement
  • Membrane-less multistage laminator with high heating uniformity, low energy consumption, produces defect-free panels
  • Fully-automatic trimming and framing systems
  • Fully-automatic, innovative junction box system with highest water ingress protection (IP68)
  • Fully-automatic flash testing, sorting, labelling and packing
Semi-automated option
  • Max high performance of up to 60 P.V. crystalline panels/hour with just one laminator
  • Capacity range from 10 to 160 MW/year depending on number of shifts and sizing of laminator and stringer
  • Only 10 people/shift on a semi-automatic 160 MW line
  • SCARA robots with low energy consumption and high precision to carry out panel preparation operations before lamination
  • Fully-automatic glass loading and cleaning
  • In line cells sun simulator & sorter
  • Multi-stringer up to 4500 cells/hour
  • High speed automatic buss-bar soldering
  • Fully automatic encapsulant and backsheet cutting and placement
  • Membrane-less multistage laminator with high heating uniformity, low energy consumption, produces defect-free panels
  • Manual trimming
  • Semi-automatic framing system
  • Manual application of innovative junction box system with highest water ingress protection (IP68)
  • Manual flash testing station
  • Manual sorting, labelling and packing

Key elements of the lines:

Multi-Stringer machine and cells sun simulator

Cells Solar Simulator and Sorter
  • High speed - able to process up to 4500 cells/hour
  • Highly effective
  • Strings are assembled with cells of equal power

Fully automated high speed Bus-bar Soldering

Automated Multi-Stringer machine
  • Coupled with Solar Simulator and Cell Sorter
  • Breakage rate of 0.2-0.5% (depending on the quality and thickness of the cells)
  • Solar Cell thickness of 150 microns or greater
  • Cell Size 5 ", 6" and 8 "

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Example of automation: Strings lay-up with a 50 kg Scara robot

Fully automated high speed Bus-bar Soldering
  • All soldering points made simultaneously
  • Low capital cost
  • Simple construction
  • Highly effective
  • High uptime
The Robostak™ Laminator, a membrane-less, multilevel laminator
The Robostak™ Laminator, a membrane-less, multi-stage laminator, offering:



    • High capacity and high productivity. Delivers a capacity of 1 to 4 crystalline panels per cycle (depending on size of laminator). This equates to a maximum of 60 crystalline panels or 54 glass-to-glass panels per hour.



 

  • Low energy consumption due to our innovative design when compared to other laminators available on the market


 

 

  • High heating uniformity - an innovative heating system on both sides of the panel.


 

 

  • No glass distortion


 

 

  • No edge pinch


 

 

  • No layers sliding or panel skewing


 

 

  • Longer durability of PV Panels


 

 

  • No consumable materials (no silicone membrane)


 

 

  • No significant downtime


 

 

  • Potentially no need of a butyl strip on the panel edge for glass-glass panels


 

 

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Junction-boxInnovative Junction Box System (patent pending)
  • Highest water ingress protection (IP68)
  • Soldered contacts
  • All assembling operations automated with SCARA robots
  • Free license to customers

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Solar-simulatorFeatures

  • No charging time required between a flash and the next;
  • High productivity: 3-7sec per module;
  • Ability to customize the impulse;
  • Pyranometer calibrated for the measurement of radiation;
  • Compact size;
  • Uniform and constant behaviour during the life of the LEDs;
  • SQL database to store the data;

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