Solutions/Products

Teknisolar offers two unique automated laminators:

• A robotised static laminator with a capacity of at least 5 panels/cycle and a maximum of 36 panels/cycle corresponding to 15 to 72 panels per hour;
• An automatic dynamic laminator with a capacity from 50 to 150 PV panels per hour (300 PV panels if the size is small).

Based on a panel of 230 Wp per PV panel Teknisolar's annual production capacity of a dynamic laminator is envisaged to be over 200 MWp, in the event that the laminator works continuously in three shifts.

The features and benefits of our fully automated lamination lines are:

• Innovative engineering solutions for high end producers of all types of photovoltaic panels (e.g. mono-c silicon, poly-c silicon, a-silison, CIS, CIGS, cadmium-telluride)
• Modular - allows easy adjustment of production capacity, capability, size and thickness of the panels based on the needs of clients
• Completely automated - small area required for installation
• Innovative features - gives clients a competitive edge in terms of the sale price and cost of operation compared to any other multistack system of the same production capacity.
  
  

  Example:

  • Changing the membrane is quick and easy
  • Whatever the production capacity, a single person is able to supervise and monitor the entire running of the lamination line, saving on time and resources, and thus lowering manufacturing costs
• Low energy consumption due to the innovative design as compared to multistack or single opening laminators available in the market
• High heating uniformity to an innovative heating system from both sides of the panel
• Manufactured under the highest standards, using the latest technologies and experiences gained through extensive experience
• High performance and production capabilities of up to 150 PV panels/hour on a single vacuum laminator, reducing capital equipment and running costs

Dynamic Laminator

The design criteria of the multistack pallet in which the lamination process occurs are the same of the static laminator.

The main differences are:

• The various levels are loaded with PV panels to be laminated all simultaneously and not one by one.
• Various laminating pallets are circulated around a carousel while the de-airing, heating, cooling cycle is done.
• Variable number of pallets and levels in each pallet give the dynamic laminator an overall production capacity that can be tailored to the needs of each customer.
• Multi stack laminators are ideal for customers requiring huge capacity (even in excess of 200 MW per year) on a single line requiring a limited space, fully automated and supervised by a single person.

It is possible to view a demonstration video of out 5 and 10 level static laminators from the links below. A video of the high performance dynamic laminator will be available shortly.